What Is The Best Method To Repair Broken Reefer Floor

Inside Refrigerated Trailer Repair

Driving down the interstate, nosotros all notice (albeit sometimes subconsciously) those semis. What many of us don't notice or think about is how many of them there are, and how many must need regular repair. There are over 500,000 refrigerated semi-trailers in the United States alone. Each one of these costs over $60,000 brand new and is expected to travel approximately 1 million miles in its lifetime (or virtually seven years of use). Perhaps even more. That'south a lot of hours on the road – and a lot of shipments.

Call back Nigh It

Let'south think about this a footling more. So if each one travels about a million miles, that must hateful hundreds, possibly thousands of different loads of goods. And don't tell me every forklift commuter can drive flawlessly. At that place'due south bound to exist a few punctures and tears in the walls earlier long. And not just that, what nearly load shifting during transport? And surely there are some flawed trailers produced? What almost moisture – surely that causes delamination in some cases? Yes to all of those. And these refrigerated units toll more than to repair and maintain than a regular "dry box" trailer; aka "dry out van".

Repairs and Their Complexities

The repairs done to reefer trailers are typically split into two categories – those on the actual refrigeration unit, and those on the trailer itself. Ofttimes, a trailer repair facility volition choose non to work on the reefer unit of measurement, merely rather just on the trailer. Other refrigeration companies specialize in the technical repairs to those units.

The repairs to the trailer trunk internally are often on the walls, thanks to punctures, delamination and more than. That where TensorGrip comes in. In the past years, repairs to the interior walls of reefers couldn't possibly be done faster than 24 hours, and even that might be rushing it. This meant a lot of downtime and increased costs of repairs. Now, every bit long as the majority of the foam insulation is intact, a wall skin repair tin be done in almost an hr.

More Efficient Reefer Trailer Repair

Thanks to feedback from some of our earliest customers in this marketplace, TensorGrip has been able to continually amend on the production offering. From its first product debut in trailer repair over fifteen years ago, TensorGrip has morphed into a full system with a leading production which is takes about 45 minutes to repair a total wall and is much more pleasant to use.

At Quin Global, our team of innovators understand that limiting downtime – especially in the ship manufacture – is key to success. We also go along to strive for more eco-friendly solutions. That'due south why our current TensorGrip EP0-CAL is both California VOC compliant and is less obnoxious smelling.

Keeping information technology Simple

So, you're probably wondering how the time has been reduced from over 24 hours to less than an hr for a full-wall reefer trailer repair. Skilful question! In the past, repair shops used mastic adhesives (those in a caulk tube) which are dull to cure and require steady pressure over a period of time (unremarkably 24-48 hours). This was traditionally done with load confined and 2x4s spread over the walls of the trailer. Information technology wasn't a perfect system and was awkward and dangerous. This method is known as blocking and bracing.

Since over xi years ago, when we were approached past a frustrated prospect looking for a faster bonding solution, we've reduced this to a simple three-step arroyo afterward the initial stripping of the wall pare.

Footstep ane: SPRAY

With the liner aligned to the wall and laying on the floor, spray both the wall and the liner with TensorGrip adhesive. That quick. That easy.

Stride two: POSITION

When the adhesive is dry to the touch, you lot'll need betwixt 3 and ten people to work every bit a team and get the liner on the wall. The liner isn't going to fall on you when you're putting information technology on the wall! In one case information technology'due south on, it'south not going anywhere. Just take care to get information technology right the first time! No wasted time waiting for glue to cure – it takes just a few minutes for the adhesive to dry out, then it will have full grab as soon every bit information technology comes in contact with the other substrate.

STEP 3: Scroll

You won't need to block or brace, but you'll still need to apply some pressure to become the maximum force out of the TensorGrip repair. This is done with the EP0 Roller. But button difficult and whorl the entire repaired area. This is what makes the repair so strong and successful. Fun fact – repairs fabricated with TensorGrip to reefer trailers have been proven to exist stronger than the original structure of the trailers equally manufactured!

Final Thoughts

The unabridged process tin can be viewed in our demo video. In the future, we hope to be able to continue to add together to the line of adhesives with boosted benefits to the user. Contact the states to get started with this powerful line of products!